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KONČAR optimizes transformer container loading operations

KONČAR Group’s subsidiary, KONČAR Instrument Transformers Inc., has been manufacturing transformers and supplying power plants worldwide for 80 years. Serving customers in more than 100 countries, the company has built a strong reputation across the global energy industry.

Loading around 20 containers of packed instrument transformers each month, KONČAR turned to SmartTEH for a solution to reduce loading costs, improve efficiency, and speed up container loading operations.

KONČAR
Client: KONČAR Instrument Transformers
Industry: Manufacturing
Country: Croatia 🇭🇷
Year: 2026

Loading challenges

KONČAR’s previous loading method created several operational and logistical challenges:

  • High operational costs caused by the need to rent a mobile crane for every loading operation
  • Slow loading processes that increased truck dwell time and reduced overall efficiency
  • Strong dependence on crane availability and forklift operator precision during loading
  • Inefficient use of container space due to the lack of a standardized loading process

Together, these factors limited the flexibility and efficiency of the loading process. KONČAR was looking for a safer, faster, and more cost-effective solution to improve daily operations and container loading.

Solution

3D icon of Container Loading System
Solution

Container Loading System

Reduce operational costs, improve cargo safety, and shorten loading times to just 5 minutes with our container loading equipment.
Learn more

KONČAR can now prepare all instrument transformers on the system’s loading plate in advance and complete the loading process in 5 minutes once the truck arrives.


Since implementing the Container Loading System, KONČAR has reported several key improvements in its loading operations:


  • Reduced operational costs
  • Faster loading cycles
  • Improved container space utilization
  • Reduced risk of workplace injuries
  • Lower risk of product damage

Container loading with one operator

Client feedback

The machine works very well – it is simple to use, and training new operators on the system is easy. It has significantly sped up our loading process and will be even more beneficial at our new factory location. Overall, we are very satisfied with the Container Loading System. It is quick, robust, and we would recommend it to other companies facing similar challenges.
KONČAR | Transformer manufacturer and supplier

Frequently asked questions

Can the Container Loading System unload cargo?
Yes, the system can also unload cargo when equipped with an alloy steel plate. It slides under the cargo and pulls out the products in under 10 minutes.
Do you deliver worldwide?
Yes, we deliver globally and have customers in over 30 countries. Our systems are easy to transport and can be shipped by standard truck trailers or sea freight.
How do you transport the Container Loading System?
The system fits inside a standard truck trailer or a 40-foot HC container.
Do you offer spare parts?
Each system comes with a full list of spare parts along with the user manual.

We don’t provide upfront pricing for spare parts, as needs can vary from case to case. In most situations, there’s no need to buy them in advance. Our systems use high-quality components from globally recognized brands, so replacements are typically easy to source from local dealers if needed.
How is the system installed?
We install the Container Loading System in two to three working days. We'll set up the equipment, train your staff, and conduct tests.
What are the most popular system upgrades?
Our clients usually upgrade their equipment with an integrated weighing system, a remote control, and a towing tail with wheels. Clients often go with the 45-foot loading system that enables loading trucks and 45-foot containers.
What is the Container Loading System price?
The price of the loading machine depends on your individual needs and upgrades. Please reach out so we can discuss your specific requirements.
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Norway grants
Project number:
No. NAG1-IES-2021/6

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