Home Projects Automatic container loading to cut costs for Estonian company

Automatic container loading to cut costs for Estonian company

When Puidukoda OÜ, an Estonian wood processing company, needed to optimize its container loading process, they turned to our team for an automated solution.

Puidukoda
Client: Puidukoda
Industry: Wood processing
Country: Estonia 🇪🇪
Year: 2023

Puidukoda manufactures a variety of wood products, from flooring to furniture parts, which are exported globally. Loading these materials efficiently into shipping containers manually was labor intensive, risky for workers, and resulted in significantly wasted cargo space. They wanted a system to reduce product damage, maximize container volume usage, and lower operational costs.

Puidukoda implemented our automated container loading system that utilizes sliding floor technology. Key features of our loader include:

  • A durable plastic loading plate that smoothly slides packaged wood products directly into containers;
  • Adjustable legs fitting standard container heights;
  • Built-in scales control product weight before loading.

We integrated the loader directly into Puidukoda's facility, allowing forklifts to easily load packaged wood products onto the loading plate to be slid into waiting containers. This seamless integration optimizes workflow and allows existing forklifts to interact with the new automated loading system. Implementing the automated system also significantly reduced labor requirements, decreasing the number of workers needed from multiple people to just one person overseeing the entire loading process.

In May 2023, we completed installing and implementing the automated container loading system at Puidukoda's facility.

Our solution:

The new automated system has delivered noticeable benefits for operations:

  • Loading time per container was significantly reduced;
  • Product damage substantially decreased;
  • Container cargo space utilization increased.
3D icon of Container Loading System

Automatic container loading system

Container loading equipment known as a container loading system with a moving floor allows container loading time to be reduced from 30 minutes to 5 min.
Solution
Learn more

Our automated container loading solution has allowed Puidukoda OÜ to ship products worldwide more efficiently. This highlights how our pre-engineered container-loading solutions can simplify intricate logistics processes.

Frequently asked questions about the system

Can the Container Loading System handle unloading?
Yes, the container loading system can unload when the cargo is properly prepared. Using additional equipment—a metal plate—the system is equipped for both loading and unloading functions. This metal plate enhances the system’s versatility and efficiency in cargo handling. Watch this video for a demonstration: https://youtu.be/J6l4Q7pZgVo?si=UNRs7kHw5OHb8s2v
Can you deliver Container Loading System to any country?
Yes, we can deliver the CLS to any country. Our equipment is designed for easy transportation, allowing for flexible shipping options. It can be transported by road using standard truck trailers or shipped internationally via sea freight in containers.
How to transport Container Loading System?
CLS fits in 1 standard truck trailer or a 40-foot HC container.
Is there a spare parts list?
Yes, we do provide a comprehensive spare parts list along with the user manual for our equipment. However, we have a thoughtful approach to spare parts:
- We don't provide upfront costs for spare parts, as needs can vary.
- We don't recommend purchasing spare parts in advance, as you may not need them.
- Our equipment uses components from world-renowned brands, ensuring that spare parts are readily available from local dealers in your country if needed.
How is the equipment installed?
The installation takes two to three working days - during this time, the equipment is set up, employees are trained, and tests are conducted.
What are the most popular additional options?
Our customers often enhance their Container Loading System (CLS) with these popular additional options:
- Integrated Weighing System: Allows for precise weight measurement during loading.
- Remote Control: Offers improved operational flexibility and safety.
- Sandwich Plate for 20' Containers: Specialized plate designed for efficient loading of 20-foot containers.
- Pin and Wheels: Improves mobility and positioning of the system.
- 45-foot Container Loading Capability: Extends the system's versatility to handle larger container sizes.

Revolutionize your loading process with

automated loading systems

Connect with our experts to learn how you can supercharge your logistics.

Tell a friend

Share with someone who might be interested.

Ready to upgrade?
Request your custom solution
Experience tailored industrial solutions designed to elevate your operations.
Talk with us to discuss your unique needs and discover how we can upgrade your industrial solutions with a personalized approach.
Stay updated. Subscribe.

Receive our latest updates and your new opportunities to grow. You can unsubscribe at any time.

We are SmartTEH - an industrial equipment engineering and production company, launched in 2016

Norway grants
Project number:
No. NAG1-IES-2021/6

View full details